PEGMA Machinery Division
High Speed Block Bottom Bag Making Machine
End-of-line precision converter producing block-bottom bags at 120–150 pcs/min with AI-based reject system.
120–150 bags / min
Manufacturing Infrastructure
Manufacturing infrastructure designed for reliability.
Advanced manufacturing systems, modern process controls, integrated quality assurance, and continuous technology investments — supporting global industrial supply chains.
18,000MT+
Annual Production Capacity
180+
Modern Looms Installed
8
Tape Extrusion Lines
30+
Export Destinations
Manufacturing Campus
A campus engineered for industrial flow.
Production halls, storage, dispatch and utilities are planned together — designed for optimized material flow, scalable capacity, and predictable industrial output.
PEGMA's facility in Beawar, Rajasthan is designed around production flow, not around buildings. From raw material intake to finished bag dispatch, every section — extrusion, weaving, lamination, printing, conversion, testing, and warehousing — is positioned to minimize handling, reduce waste, and accelerate throughput.
Workflow optimization is treated as a competitive advantage. Our operations team continuously reviews layout, machine utilization, downtime patterns, and material flow to keep the system efficient as we scale. Storage and dispatch zones are buffered for export shipment surges, ensuring on-time global delivery without compromising quality.
Inside the Manufacturing Process
From polymer pellets to dispatched containers.
Every stage of PEGMA's manufacturing system is owned, controlled and continuously refined — enabling industrial-grade consistency at global scale.
Stage 01
Tape Extrusion
Polymer resin is melted, extruded and slit into precision tapes — the foundation of every PEGMA product.
- Calibrated dosing of virgin PP resin & masterbatch
- Controlled melt temperatures across the extrusion head
- High-precision film cooling & slit-tape stretching
- Inline tape denier and tenacity monitoring
Machinery Showcase
An engineering catalog — not a brochure.
PEGMA's manufacturing platform is built on world-class machinery, evaluated, installed, and continuously optimized for industrial output.
PEGMA Machinery Division
Double Extrusion Lamination Line
Multi-substrate coating line for PP, PE and paper, with inline tension & temperature control.
Up to 250 m / min
PEGMA Machinery Division
POLYMMA 8-Color CI Flexo Printing System
CI-drum registration print system for branded, traceable export-ready output on woven substrates.
±0.15 mm registration • 8 colors
In-house weaving infrastructure
Modern Circular & Flat Looms
180+ looms producing consistent, high-strength fabric for FIBC, jumbo, valve and block-bottom bags.
180+ looms installed
In-house extrusion infrastructure
Tape Extrusion Lines
Precision tape extrusion with calibrated dosing, controlled melt and inline denier monitoring.
8 lines installed
In-house QC infrastructure
Quality Testing Laboratory
Cyclic load, tensile, elongation, GSM, UV resistance and anti-static verification per batch.
20+ tests per batch
Automation & Technology
Continuous investment in manufacturing excellence.
PEGMA's commitment to technology is operational — not theoretical. Investments are made where they show up on the shop floor.
Automation at PEGMA exists to eliminate human variability where consistency matters most — polymer dosing, tape denier control, lamination tension, print registration, seam strength, and load-cycle verification. Inline monitoring captures process data continuously, enabling real-time corrections rather than after-the-fact rework.
Digital monitoring spans every critical asset. Production analytics surface utilization patterns, identify yield improvements, and flag deviations early. Technology upgrades are not isolated projects — they are embedded into ongoing operations, so the manufacturing platform compounds in capability year over year.
- AI-supported reject system on bag-making lines.
- Servo-driven motion control for repeatable precision.
- Inline tension, temperature, and registration monitoring.
- Production analytics + utilization dashboards.
- Predictive maintenance for critical machinery.
Manufacturing Statistics
The dashboard behind the operation.
Real numbers from a real operating manufacturing platform.
18,000MT+
Annual Production Capacity
180+
Modern Looms Installed
8
Tape Extrusion Lines
30+
Export Destinations
650+
Skilled Workforce
12+
Years in Industrial Manufacturing
15
Manufacturing Facility (acres)
20+
Quality Tests per Batch
Ready to Partner?
Bring your industrial packaging program to PEGMA.
Schedule a manufacturing tour at our Beawar facility. Witness the process. Validate the quality. Engineer the program.